Hot-Dip Aluminum Coated Steel Coil / Sheet / Plate | ASTM A463, EN 10346

Huaxiao-Alloy’s Hot-Dip Aluminum Coating transforms carbon steel into an ultra-durable hybrid material that outperforms traditional galvanized steel 3-5x in extreme heat (≤800°C) and corrosive environments. By fusing steel with aluminum-silicon or pure-aluminum layers, we deliver solutions for industries where failure is not an option.

1. PRODUCT SPECIFICATIONS

Standard Dimensions & Tolerances

FormThicknessWidthCoating Mass (g/m²)Surface Finish
Coil0.3–3.0 mm (±0.03mm)600–1,600 mm (±0.8mm)75/100/150/200Regular (R), Minimized spangle (M)
Sheet0.5–4.0 mm (±0.05mm)1,000–2,000 mm (±1mm)100/150/200Skin-passed (S), Bright finish
Plate3–25 mm (±0.5%)1,500–3,500 mm150/200Pickled & oiled (PO), Blasted

2. BASE MATERIAL OPTIONS

(Tailored for Mechanical Performance & Compatibility)

Steel GradeStandardYield (MPa)Tensile (MPa)Use Case
DC01EN 10130140–210270–350Agricultural tanks
HCT450XEN 10346≥220≥450Automotive exhausts
S320GD+ASEN 10346320–420320–470Solar mounting structures
DP600ASTM A1085340–440600–730Battery enclosures

 

3. COATING SYSTEMS: TECHNOLOGY & PERFORMANCE

Type 1 (AlSi Alloy Coating)

  • Composition: Al 86-89% + Si 6.5-8.5%
  • Structure: FeAl₃ + Fe₂Al₅ + β-Si eutectic (5-18µm)
  • Key Attributes:
    • Max service temp: 650°C continuous, 800°C peak
    • Salt spray resistance: 1,500–2,500 hrs (ASTM B117)
    • Heat reflectivity: 85% (vs. 35% for HDG)

Type 2 (Pure Aluminum Coating)

  • Composition: Al ≥99% + trace Fe
  • Structure: Pure Al overlay + Fe₂Al₅ layer (15-40µm)
  • Key Attributes:
    • Acid corrosion resistance: 0.05 mm/year in 10% HCl
    • Formability: LDR 1.6 (ISO 12004-2)
    • UV stability: Zero degradation after 10 years outdoor exposure

 

4. MECHANICAL & PHYSICAL PROPERTIES

PropertyTest MethodType 1 ValueType 2 Value
Adhesion (T-Bend)ISO 162731T0T
Thermal ExpansionASTM E22811.5 µm/m·°C (20-600°C)12.8 µm/m·°C
Microhardness (Coating)ISO 6507-1 (HV0.1)180–220 HV25–35 HV
Electrical ResistivityASTM B19310 µΩ·cm3 µΩ·cm

5. INDUSTRY APPLICATIONS

SectorComponentRecommended GradeHuaxiao Solution
AutomotiveExhaust manifoldsAT1100HD (AlSi 150g/m²)VW TL267 certified, 900°C cyclic
EnergyBiomass boiler tubesAH172X (AlSi 172g/m²)Flue gas dew point corrosion <0.1mm/yr
ConstructionAgro-chemical storageAP-410P (Pure Al 200g/m²)Resists NH₃/H₂S vapors
HVACHeat exchanger finsAF-85S (AlSi 85g/m²)Compatible with Al brazing (600°C)

FAQ: ENGINEERING-CRITICAL QUERIES

A: At >500°C, Si oxidizes into SiO₂, creating a self-healing barrier against O₂ diffusion (per ISO 2740). Our 7.5% Si optimizes this.

A: Yes – use ER309L filler with 95Ar/5H₂ gas. Preheat ≤150°C prevents Al-contaminated cracks.

A: 1) Zinc-rich epoxy (70µm) | 2) Laser-sealed edges | 3) Huaxiao’s proprietary Zn-Ni flash coating.

A: 20 MT for Type 1, 15 MT for Type 2 – with ±7g/m² tolerance guaranteed.

A: ALUM150 offers superior heat resistance (>650°C vs. 400°C) while Galvalume excels in cut-edge corrosion.

A: Full ASME SB263 compliance – Includes hydrostatic test reports & NDE documentation.

ADDITIONAL ENGINEERING SUPPORT

Technical Documentation Library

  • Coating Selection Guide (Temp/Corrosion Matrix)
  • Welding Procedure Specifications (AWS D8.7-compliant)
  • Lifecycle Cost Calculator vs. Stainless/Galvanized

Value-Added Services

  • Prototype Stamping: Test runs on 1,200-ton press
  • Corrosion Mapping: Predictive modeling per ISO 20340
  • ESG Reporting: CO₂ savings per ton vs. alternatives
  1. Deep Technical Credibility: Microscopic layer specs, validated test data
  2. Solution-Focused Positioning: Match steel grade + coating + processing for use cases
  3. Risk Mitigation: Certifications, 3rd-party reports, field performance data
  4. Conversion-Driven CTAs: Samples → Testing → Engineering support flow
  5. Competitive Defense: Explicit comparisons vs. alternatives (Galvalume/SS)

Hot-Dip Aluminum Coated Steel Coil / Sheet / Plate

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Hot-Dip Aluminum Coated Steel Coil

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Phone:

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+86 21-57425826

Address

557RM, 3#LOU 1388#, JIANG YUE ROAD, Minhang District, Shanghai,  201114, SHANGHAI,  China

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